About Wet Magnetic Separator
Being a reputed company, we are engaged in manufacturing and offering a wide range of Wet Magnetic Separator. In order to develop this separator, we use advance techniques and tested equipment. This is widely demanded in ceramic, insulator, sanitary ware, tiles, paint industries and many more. The offered separator is broadly used to separate fine magnetic particles from wet slurry. It is rigorously tested on various parameters of quality to ensure its durability. We are offering this Wet Magnetic Separator in different specifications at the affordable rate.
Key Features:
- High efficiency
- Easy to operate
- Longer functional life
High-Efficiency Ferrous RemovalOur wet magnetic separator is engineered for the precise removal of magnetic and ferrous contaminants from slurries, liquids, and powders. Its custom drum sizes and powerful rare earth magnets enable high throughput and efficient separation, streamlining operations while maintaining product quality, particularly in industries like mining, coal processing, and chemical manufacturing.
Long-Term Durability & CustomizationThe machine is constructed from robust mild steel with stainless steel contacts, offering a durable body and over a decade of service life with minimal maintenance. Customization is available for drum diameter, length, and mounting types, ensuring a tailored fit for unique operational requirements. Powder coated or painted surfaces guarantee longevity in corrosive industrial environments.
Advanced Control & Safe OperationOperators benefit from the optional PLC-based control panel, which allows intuitive management and monitoring of the separators functions. With IP55 motor protection, adjustable water flow, and low noise emissions (80 dB(A)), the separator prioritizes safety, operational efficiency, and noise reduction, ideal for continuous use in busy industrial settings.
FAQs of Wet Magnetic Separator:
Q: How does the wet magnetic separator work?
A: The wet magnetic separator uses a rotating drum containing high-intensity rare earth magnets to attract and separate ferrous particles from liquids, slurries, or fine powders. As the material flows through the drum, magnetic contaminants are captured while clean material is discharged separately, ensuring efficient and continuous separation.
Q: What materials can be processed with this separator and in which industries?
A: This separator is suitable for processing mineral slurries, coal washery products, chemical industry mixtures, and ore beneficiation slurries. It efficiently removes ferrous contaminants, preventing equipment wear and ensuring product purity in mining, processing plants, and chemical facilities.
Q: When should you consider customizing the drum size or configuration?
A: Customization is recommended when standard drum sizes (diameter: 600-2000 mm, length: 500-1800 mm) or mounting options do not fit your specific process requirements, or when throughput, feed size, or space constraints necessitate tailored solutions. Custom options ensure optimized performance for unique operations.
Q: Where can this magnetic separator be installed?
A: The separator is designed for flexible installation and can be mounted on a skid or directly on the floor, making it suitable for deployment in factories, mineral processing plants, mines, and industrial workshops across India and similar environments globally.
Q: What is the typical process flow when using this machine?
A: Feed material, such as mineral slurry, enters through the adjustable inlet, passes through the rotating magnetized drum, and ferrous particles are separated onto the drum surface. It then discharges via overband or countercurrent mechanisms, while the cleaned liquid or powder exits via the outlet.
Q: How does the use of high-intensity rare earth magnets benefit separation?
A: High-intensity rare earth magnets provide strong magnetic fields (1000-5000 Gauss) that reliably capture even fine or weakly magnetic contaminants, resulting in higher purity end products and preventing damage to downstream equipment.
Q: What maintenance and service life can be expected?
A: Designed with industrial durability in mind, the separator delivers a service life exceeding 10 years, requiring only minimal routine maintenance such as periodic inspections and cleaning of contact parts, reducing downtime and operational costs.